Utilizing granulated blast furnace slag as an alternative cement binder
DOI:
https://doi.org/10.54355/tbus/3.3.2023.0042Keywords:
clinkerless binder, concrete, slag, waste, microsilica, superplasticizer, gypsumAbstract
This study addresses the challenges associated with the accumulation of technogenic waste in the production of ferrous and non-ferrous metals. We present the findings of global research on the utilization of blast furnace slag as a sustainable alternative to traditional cement binders. Our scientific investigation focuses on the laboratory exploration of replacing cement binders with a highly efficient clinkerless alternative based on blast furnace slag. The fundamentals of formulating clinkerless binders from slag were thoroughly examined for binder design. Through an extensive review, we conducted tests to identify an optimal composition, constrained within the ranges of 70-90% blast-furnace granulated slag, 14% lime, 1.5-2% gypsum, 1.5-2% C-3, and 2-25% microsilica. The outcome of these tests resulted in the development of a novel binder that combines the characteristics and properties of a lime-slag binder with the advantages of a low water consumption binder. This clinker-free binder presents a sustainable solution for construction, serving as a viable substitute for traditional cement. Our findings contribute to the ongoing efforts in adopting environmentally friendly practices in the construction industry.
Downloads
Metrics
References
EITI - Extractive Industries Transparency Initiative [Electronic resource] / T. Blair // NGS. — [2002]. — Mode of access: https://geology.kz/en/news/725 (accessed date: 08.03.2023).
Opredelenie optimalnyh uslovij obescinkovaniya shlama konverternogo proizvodstva gidrometallurgicheskim sposobom / B.B. Katrenov, K.Zh. Zhumashev, А.К. Narembekova, L.A. Karsenbekova // Complex Use of Mineral Resources. — 2017. — Vol. 300, No. 1. — P. 64–70.
Use of Iron and Steel Slags in Concrete: State of the Art and Future Perspectives / A. Piemonti, A. Conforti, L. Cominoli, S. Sorlini, A. Luciano, G. Plizzari // Sustainability. — 2021. — Vol. 13, No. 2. — P. 556. https://doi.org/10.3390/su13020556 DOI: https://doi.org/10.3390/su13020556
On use of blast-furnace granulated ground slag in construction / M.M. Surovtsov, Y.N. Novoselova, L.R. Slobozhankina // IOP Conference Series: Materials Science and Engineering. — 2018. — Vol. 451. — P. 012013. https://doi.org/10.1088/1757-899X/451/1/012013 DOI: https://doi.org/10.1088/1757-899X/451/1/012013
Use of Slag Concrete in Construction of Underground Structures and Mines / N. Gilyazidinova, E. Shabanov, X. Liu // E3S Web of Conferences. — 2019. — Vol. 105. — P. 01039. https://doi.org/10.1051/e3sconf/201910501039 DOI: https://doi.org/10.1051/e3sconf/201910501039
Validating the Use of Slag Binder with 91 Percent Blast Furnace Slag for Mine Backfilling / X. Yang, B. Xiao, Q. Gao // Advances in Materials Science and Engineering. — 2020. — Vol. 2020. — P. 1–10. https://doi.org/10.1155/2020/2525831 DOI: https://doi.org/10.1155/2020/2525831
Besklinkernoe vyazhushee iz tehnogennyh othodov promyshlennosti: pat. 33928 / Baijanov J.O., Khan M.A., Sadirbayeva A.M., Ikisheva A.O.; publ. 2019.
Resources Optimization and Sustainable Waste Management in Construction Chain in Italy: Toward a Resource Efficiency Plan / A. Luciano, P. Reale, L. Cutaia, R. Carletti, R. Pentassuglia, G. Elmo, G. Mancini // Waste and Biomass Valorization. — 2020. — Vol. 11, No. 10. — P. 5405–5417. https://doi.org/10.1007/s12649-018-0533-1 DOI: https://doi.org/10.1007/s12649-018-0533-1
Influence of Steel Slag on the Workability of Concrete / J.W. Yang, Q. Wang, P.Y. Yan, B. Zhang // Key Engineering Materials. — 2013. — Vol. 539. — P. 235–238. https://doi.org/10.4028/www.scientific.net/KEM.539.235 DOI: https://doi.org/10.4028/www.scientific.net/KEM.539.235
Factors influencing the properties of a steel slag composite cement / T.-S. Zhang, F.-T. Liu, S.-Q. Liu, Z.-H. Zhou, X. Cheng // Advances in Cement Research. — 2008. — Vol. 20, No. 4. — P. 145–150. https://doi.org/10.1680/adcr.2008.20.4.145 DOI: https://doi.org/10.1680/adcr.2007.00024
Сlinkerless slag-silica binder: hydration process and hardening kinetics / G. Slavcheva, D. Baidzhanov, M. Khan, M. Shvedova, Y. Imanov // Magazine of Civil Engineering. — 2019. — Vol. 92, No. 8. — P. 96–105. https://doi.org/https://doi.org/10.18720/MCE.92.8
Concrete Performance with Ground Granulated Blast Furnace Slag as Supplementary Cementitious Materials / R.A.T. Cahyani, Y. Rusdianto // IOP Conference Series: Materials Science and Engineering. — 2020. — Vol. 771, No. 1. — P. 012062. https://doi.org/10.1088/1757-899X/771/1/012062 DOI: https://doi.org/10.1088/1757-899X/771/1/012062
Strength and Durability Characteristics of Steel Fibre Reinforced Concrete with Mineral Admixtures / Dr.N. Sanjeev, K.H. Kumar, K.P.R. Kumar // International Journal of Engineering and Advanced Technology. — 2019. — Vol. 9, No. 1. — P. 3893–3897. https://doi.org/10.35940/ijeat.A1223.109119 DOI: https://doi.org/10.35940/ijeat.A1223.109119
Slag Substitution as a Cementing Material in Concrete: Mechanical, Physical and Environmental Properties / M.E. Parron-Rubio, F. Perez-Garcia, A. Gonzalez-Herrera, M.J. Oliveira, M.D. Rubio-Cintas // Materials. — 2019. — Vol. 12, No. 18. — P. 2845. https://doi.org/10.3390/ma12182845 DOI: https://doi.org/10.3390/ma12182845
Porous ceramic materials with application of microsilica / A.M. Eminov, I. Ruzmetov, A.A. Eminov, M.T. Boymurodova, C. Vacasov, M.S. Abrayev // Proceedings of the 9th International scientific and practical conference. — London, UK: Cognum Publishing House, 2021. — P. 29–33.
GOST 9179-77 Construction lime. Technical conditions. — 2001.
GOST 125-79 Gypsum binders. Technical conditions. — 1997.
GOST 3476-74 Blast-furnace and electrothermophosphorus granulated slags for cement production. — 2021.
Investigation of binder compositions using waste from the production of ferrous metallurgy / T.B. Akhmetzhanov, B.S. Ashimova, E.T. Ashimov // Epoha nauki. — No. 20. — P. 110–115. https://doi.org/10.24411/2409-3203-2019-12019
GOST 24211-2003 Additives for concrete and mortars. General specifications. — 2003.
GOST 30459-2003 Additives for concrete and mortars. Methods of determining the efficiency. — 2003.
STO TOO Mikrokremnezem kondensirovannyj / Tau-Ken Temir. — 2014. — P. 1.
GOST 23732-79 Water for concrete and mortars. Technical conditions. — 2009.
GOST 8736-93 Sand for construction works. Technical conditions. — 2009.
GOST 310.2-76 Cements. Methods of determination of fineness of grinding. — 2003.
GOST 6613-86 Woven wire meshes with square cells. Technical conditions. — 2006.
GOST 310.3-76 Cements. Methods for determination of normal density, setting time and uniformity of volume change. — 2003.
GOST 310.4-81 Cements. Methods for determination of bending and compressive strengths. — 2003.
A «carbon footprint» of low water demand cements and cement-based concrete / V. Khozin, O. Khokhryakov, R. Nizamov // IOP Conference Series: Materials Science and Engineering. — 2020. — Vol. 890. — P. 012105. https://doi.org/10.1088/1757-899X/890/1/012105 DOI: https://doi.org/10.1088/1757-899X/890/1/012105
Downloads
Published
How to Cite
License
Copyright (c) 2023 Akmaral Sadirbayeva, Sarsenbek Kozhasov, Aigul Kozhas, Olzhas Kulazhanov
This work is licensed under a Creative Commons Attribution-NonCommercial 4.0 International License.